Environmental Research & Technology Division

Technology Development & Applications Group

Bench- and Pilot-Scale Treatability Study on
the Use of By-Product Sulfur in Kazakhstan for the
Stabilization of Hazardous and Radioactive Wastes

Background

Chevron Oil Corp. together with the Kazakhstan Ministry of Oil and Gas has formed a partnership (Tengizchevroil) to explore, develop, and market oil and gas reserves in the Tengiz region of Kazakhstan on the northern shore of the Caspian sea. The growing oil industry in Kazakhstan is already one of their major industries. However, due to limited resources and the required infrastructure to manage resulting toxic and hazardous wastes, there is a growing potential for environmental consequences arising from oil production and refining operations that will need to be addressed.

Objectives

The objective of this project, sponsored by the U.S. Environmental Protection Agency (EPA) Office of International Activities, is the timely development of environmental solutions to the problems associated with oil and gas production in order to foster both commercial and environmental sustainable development in Kazakhstan.

Task Summary

Large quantities of by-product sulfur are currently generated by the cleanup of hydrogen sulfide in the production of petroleum and natural gas at the Tengizchevroil fields in Kazakhstan. Currently about 1,200 metric tons/day of sulfur are generated from processing 60,000 barrels of oil/day, but oil production is expected to grow rapidly. The by-product sulfur has little commercial or social benefit and presently, much of it is disposed as waste. In addition, hazardous oil and gas residuals (e.g., incinerator ash, blowdown solutions), as well as toxic and hazardous wastes generated by other past, currently operating and emerging industries throughout Kazakhstan are produced and require treatment prior to disposal.

Using a technique developed by organizations including the U.S. Bureau of Mines, this by-product sulfur can be successfully converted into a stable, durable alternative to concrete with numerous environmental and commercial applications including stabilization o f toxic and hazardous wastes. This project will evaluate the feasibility of using sulfur polymer to encapsulation hazardous and radioactive wastes generated on site, at other sites in Kazakhstan, and elsewhere in eastern Europe. Bench-scale treatability studies will be conducted at BNL using surrogate or actual waste products from Tengiz. Wastes will be characterized, encapsulated in sulfur polymer and subjected to selected standardized performance tests (e.g., EPA, NRC, DOE, ASTM) to evaluate mechanical integrity, durability, and leaching properties.

 

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Last Modified: November 12, 2009
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