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Chemical Safety Hazard Alert - Ammonia Has Flammable Properties

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Subject: Ammonia has flammable properties Source: Liaison, A Newsletter for the Users of the CD-ROM CCINFO
Summer 1998, Volume 13, No. 3
Liaison is a publication of the Canadian Centre for Occupational Health and Safety (CCOHS)
250 Mains Street East, Hamilton, Ontario L8N 1H6, 1-800-668-4284


Ammonia is a colorless, corrosive gas with a sharp, pungent odor which can be detected by smell at low concentrations.

During preparation of the CHEMINFO review for ammonia (CHEMINFO record number 48), an important and not adequately recognized fire hazard of ammonia came to light. There is a widespread belief in North America that ammonia does not burn. This perception probably arises from North American transport regulations which classify anhydrous ammonia as “a non-flammable” gas. In Europe, however, it is classified as flammable.

Upon examining the literature, Canadian Center for Occupational Health and Safety (CCOHS) scientific staff learned that there is a history of violent ammonia-air explosions, particularly with equipment in refrigeration plants. Much of the equipment was poorly maintained and located in uninhabited, inadequately ventilated confined spaces, such as a basement or cold storage room. In these explosions, an ammonia leak occurred and the lower explosive limit of 15% was reached in the confined space. The air-gas mixture was then ignited explosively by an ignition source such as an unprotected tungsten filament lamp, a spark from a motor or the heat of a welding or cutting torch.

In one case, a leak occurred in the anhydrous ammonia refrigeration system in a cold storage warehouse. The fire fighters believed that they were dealing with stabilized conditions and that anhydrous ammonia gas was non-flammable based on the U.S. DOT and Bureau of Explosives classifications. They decided to use an electric forklift to replace the leaking valve. Unfortunately, the truck crashed into a wall and a large explosion followed, resulting in the death of one fire fighter and extensive damage to the building. Investigators determined that the cause of the explosion was the ignition of a hazardous accumulation of ammonia gas. The ignition source was either an electric arc from the forklift truck of a spark produced when the steel base of the truck hit the concrete wall. Factors contributing to the explosion were the formation of a flammable mixture of ammonia and air and the fire fighters’ lack of awareness that an explosion hazard existed.

What do explosive or flammable limits mean?

The flammable or explosive concentration of ammonia in air is 15-28%. When the concentration of ammonia in air is below the lower explosive limit (LEL) of 15%, the mixture is too lean to burn. Similarly, when the concentration of ammonia is above the upper explosive limit (UEL), the mixture is too rich to burn. If the ammonia concentration is in the flammable range, a large and intense energy source can cause ignition and explosion. The explosive range is widened by mixing ammonia with other flammable gases such as oxygen. The presence of oil or other combustible materials also increases the fire hazard.

For additional information on this topic:

See The Environmental Protection Agency
Chemical Emergency Preparedness and Prevention Office's Chemical Safety Alert

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