Categories: advanced materials, energy
BNL Reference Number: BSA 08-27
Patent Status: PCT filed on June 23, 2009
Platinum is a very good, albeit expensive, electrocatalyst. In order to increase the catalytic activity of an electrocatalyst per mass of noble metal (the mass activity), nanoparticles of less expensive materials are coated with atomically thin layers of platinum. First a monolayer of a sacrificial base metal such as copper or lead is deposited onto a core particle via underpotential deposition. Then the base metal is replaced by galvanic displacement with the catalytically active more noble metal. The coated composite can be used as an electrocatalyst in place of pure platinum, for example, in fuel cells.
This invention utilizes copper underpotential deposition (UPD) potential cycles to enhance the interlayer diffusion rate during a diffusion-controlled overpotential deposition of platinum on palladium nanoparticles, for example. The deposition starts at the potential near Cu bulk deposition where a full monolayer Cu covers the Pd surface. As the Cu monolayer is partially stripped in the positive potential sweep, Pt is deposited under diffusion control. When the potential sweep turns in negative direction, Cu UPD covers the deposited Pt preventing multiplayer growth before the completion of the first Pt layer.
The method offers precise control over the thickness of noble metal layers on substrates such as nanostructures.
This technique can be used to deposit layers of noble metals on substrates with submonolayer precision.
For more information about this technology, contact Kimberley Elcess, (631) 344-4151.